In the world of manufacturing, maintaining optimal working conditions is paramount for both the well-being of employees and the efficient operation of machinery. One common challenge faced by many production facilities is high temperatures on the shop floor, which can lead to discomfort, reduced productivity, and even potential damage to equipment. To address this issue, companies like Shipton Mill have turned to innovative shopfloor cooling solutions. In this article, we will explore the benefits and applications of shopfloor cooling systems, with a focus on the success story of Shipton Mill and their collaboration with Celsius Design.

The Importance of Shopfloor Cooling

Enhancing Employee Comfort and Well-being

Working in a hot and stuffy environment can have a significant impact on employee morale and productivity. High temperatures can cause fatigue, dehydration, and difficulty in concentration, ultimately leading to reduced efficiency and increased risk of accidents. By implementing effective shopfloor cooling solutions, companies can create a comfortable working environment that promotes better employee well-being and enhances overall productivity.

Protecting Machinery and Products

Extreme heat can also pose a threat to machinery and products. Excessive temperatures can lead to equipment overheating, malfunctions, and even permanent damage. In industries where precision and quality control are crucial, such as food production or electronics manufacturing, maintaining optimal working conditions is essential to ensure the integrity of the final products. Shopfloor cooling systems play a vital role in preventing costly equipment failures and product defects caused by heat-related issues.

The Success Story of Shipton Mill: Choosing Ecocooling

Shipton Mill, an established traditional milling company based in Frampton on Severn, Gloucestershire, faced the challenge of high working temperatures in their main Flour Mill. With no existing ventilation system in place and large windows throughout the area, the building acted like a greenhouse, intensifying the heat and discomfort for employees.

To address this issue, Shipton Mill partnered with Celsius Design, a leading provider of shopfloor cooling solutions. The collaboration aimed to improve working conditions on the shop floor, enhance employee comfort, and protect the integrity of their flour production process.

The Solution: Eco cooling for Shopfloor Cooling

Celsius Design recommended the installation of an innovative shopfloor cooling system known as Ecocooling. This evaporative cooling solution utilises the principles of adiabatic cooling to provide a cost-effective and energy-efficient method of reducing temperatures in manufacturing facilities.

How Does Ecocooling Work?

Ecocooling systems work by drawing in fresh air from the outside, filtering and cooling it using water evaporation, and then distributing the chilled air throughout the shopfloor. The process involves a series of intelligently designed components:

1. Evaporative Cooling Unit: The heart of the system, the evaporative cooling unit, is responsible for cooling the incoming air by evaporating water. It utilises a combination of fans, pads, and a water distribution system to achieve the desired cooling effect.

2. Ventilation Ducts: The cooled air is distributed through a network of ventilation ducts strategically placed across the shopfloor. These ducts ensure even distribution and optimal air circulation, effectively reducing temperatures in all areas.

3. Extraction System: To maintain balanced airflow, an extraction system is often installed alongside the evaporative cooling unit. This system removes warm and humid air from the shopfloor, creating a continuous cycle of fresh, cool air.

The Benefits of Ecocooling for Shipton Mill

By implementing Ecocooling, Shipton Mill experienced numerous benefits that significantly improved their shopfloor environment and production process:

1. Comfortable Working Conditions: The installation of the Ecocooling system provided Shipton Mill's employees with a comfortable working environment, free from excessive heat and humidity. This resulted in increased morale, reduced fatigue, and improved overall productivity.

2. Energy Efficiency: Unlike traditional air conditioning systems, which consume large amounts of electricity, Ecocooling operates on a fraction of the energy. Shipton Mill was able to achieve substantial energy savings while maintaining optimal cooling levels.

3. Cost-Effectiveness: The cost of installing and maintaining Ecocooling systems is significantly lower compared to conventional air conditioning systems. Shipton Mill benefited from a cost-effective solution that delivered excellent cooling performance without compromising their budget.

4. Environmental Friendliness: Ecocooling relies on natural processes and consumes minimal energy, making it an eco-friendly choice for companies committed

Don't hesitate to contact Celsius Design Ltd today to see how our ecocooling systems can benefit you.